Showing posts with label Engine Parts. Show all posts
Showing posts with label Engine Parts. Show all posts

Thursday, 11 August 2016

Shaft

Shaft intro

  1. Types
  2. Materials
  3. Standard sizes
  4. Stresses
  5. Design stresses

Types:-


 They are mainly classified into two types:

   1: Transmission shafts 

         Transmission shafts are used to transmit power between the source and the machine absorbing power;

       1.1:counter shafts

             

          



           
      1:2: line shafts
       



    2:Machine shafts

      Machine shafts are the integral part of the machine itself;   

    2:1crankshaft
        

       





Materials:-

  1:Mild steel.
  2:Alloy steel.
  3:Nickel-chromium.
  4:Chromium-vanadium steel.

Standard sizes[2]:-

1: Machine shafts

  •   Up to 25 mm steps of 0.5 mm
  •   25 to 50 mm steps of 1 mm
  •   50 to 100 mm steps of 2 mm
  •   100 to 200 mm steps of 5 mm
 2:Transmission shafts[edit]

  •   25 mm to 60 mm with 5 mm steps
  •   60 mm to 110 mm with 10 mm steps
  •   110 mm to 140 mm with 15 mm steps
  •   140 mm to 500 mm with 20 mm steps

    The standard lengths of the shafts are 5 m, 6 m and 7 m.

Stresses:-

The following stresses are induced in the shafts.

    1:Shear stresses due to the transmission of torque (due to torsional load).
    2:Bending stresses (tensile or compressive) due to the forces acting upon the machine elements like gears and pulleys as well as the self weight of the shaft.
    3:Stresses due to combined torsional and bending loads.


Design stresses:-


The maximum permissible (design) stresses in bending (tension or compression) may be taken as:


    1.    112 N/mm2 for shafts with allowance for keyways.
    2.    84 N/mm2 for shafts without allowance for keyways.
The maximum permissible (design) shear stresses may be taken as:

    1.        56 N/mm2 for shafts with allowance for keyways.
    2.        42 N/mm2 for shafts without allowance for keyways.